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Constant Loaded

Actaris / Schlumberger Constant Loaded Regulators utilize constant pressure supplied by a pilot regulator as the loading element for the main regulator. This design eliminates the outlet pressure droop at high flows associated associated with the spring effect in spring loaded regulators. CL regulators can thus maintain extremely accurate regulation at higher flows and higher outlet pressures than spring loaded regulators. Typical applications include elevated pressure gas supply to commercial and industrial installations, fixed factor metering installations (eliminating the need for expensive instrumentation), and all types of applications requiring accurate psi-to-psi regulation at widely varying flow rates. Features of Actaris / Schlumberger constant loaded regulators include:

  • Accurate Regulation
    Constant loading pressure is supplied to the main regulator by a pilot regulator enabling "straight-line" regulation to be maintained over a wide range of flows and outlet pressures.
  • Internal Bleed
    Loading pressure bleeds downstream through the main diaphragm. No bleed occurs at lockup.
  • Low Pressure Differential
    CL regulators can operate with as little as 1/2 psi differential between inlet and outlet pressure

 

Constant Loaded Principle of Operation

Inlet pressure is piped through external tubing to the pilot regulator. The pilot regulator is adjusted to reduce the inlet pressure to the desired outlet pressure plus enough pressure to overcome the light closing spring (loading pressure). Constant loading pressure is piped to the top of the main regulator diaphragm.

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  1. When demand is approximately 50 cfh or less, gas is supplied through a bleed hole in the main diaphragm
  2. When demand increases above what can be supplied through the bleed hole, outlet pressure decreases slightly, causing an increase in pressure differential across the diaphragm. The diaphragm moves downward, and the main valve is repositioned to match the increased downstream demand and recover desired outlet pressure.
  3. When flow decreases, outlet pressure increases slightly, causing a decrease in pressure differential across the diaphragm. The closing spring causes the diaphragm to move upward. The main valve is repositioned to restrict flow to match the decreased downstream demand and recover desired outlet pressure.
  4. When demand is shut off, outlet pressure continues to rise. The increased pressure is transmitted through the bleed hole to the pilot regulator. The pilot regulator locks up bubble-tight. The closing spring maintains bubble-tight lockup at the main valve.
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CL31 Series
The CL31 Series is designed to provide extremely accurate regulation of intermediate volumes of gas (to 4000 SCFH) at elevated pressures (1 to 20 psig). The CL31R features a relief-type pilot regulator to provide token relief and to prevent excess loading pressure from entering the main regulator should the pilot regulator fail. The CL31N features a non-relief pilot regulator and can be used for outlet pressures over the entire range without changing the pilot adjustment spring.
CL231 Series
The CL231 Series is a compact, cost-effective regulator designed for mid-sized commercial applications (to 7500 SCFH) which require accurate regulation at elevated pressures. The CL231R features a relief-type pilot regulator to provide token relief and to prevent excess loading pressure from entering the main regulator should the pilot regulator fail. The CL231N features a non-relief pilot regulator and can be used for outlet pressures over the entire range without changing the pilot adjustment spring.

 

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